Precision Components

Along with high-performance materials, Omniseal Solutions provides precision components, which fall under the following brand families.

Omniseal® Polymers: The power of polymer becomes evident when you need a sealing, wear, or friction control solution. Comprised of spring-energized seals, rotary lip seals, bearings, piston rings and other components, these solutions are engineered for a variety of applications due to their broad versatility and reliability.

Spring-energized seals are used in ultra-low friction and extreme hot or cryogenic temperatures. Available in four designs with a standard or skived lip, they have unlimited shelf-life compared to conventional seals. Developed in the 1950s to provide improved performance over soft elastomers and hard metal gaskets, they made a successful impact in aviation turbine engines and space launch vehicles. The rotary lip or shaft seal solution goes back 40 years, becoming a critical part of aviation, life science, and industrial markets. Created to bridge the gap between elastomer lip seals and mechanical seals, this sealing solution is valued for its temperature resistance, self-lubrication properties, high wear resistance, and inertness to chemical attack.

Omniseal® Metals: If you need an axial, face, or custom design metal sealing solution, Omniseal Solutions is your right partner. These critical parts are specifically engineered for sealing control in challenging and extreme applications such as those seen in space and nuclear due to their elastic recovery or springback. They also come with a coating, plating or finish to take care of small imperfections in the mating hardware, enhancing seal performance. We manufacture machined metal seals as well as formed metal seals in a variety of sizes and shapes.

Which component will be a precision fit for your application?

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Omniseal® 103A Spring-Energized Seal
Omniseal® 103A Spring-Energized Seal

Omniseal®

103A Spring-Energized Seals

These polymer seals have a ribbon spring design and are used for static/low speed applications, providing excellent leakage control at high pressure and low temperature. This sealing solution features a polymer jacket whose special shape retains the energizer spring inside the jacket cavity. 


Used in
static/slow speed applications, provides excellent leakage control at high pressure & low temperature
Temperature

-250 to +300°C (-418 to +572°F)

Pressure

 

UHV to 100 MPa

Max Speed

1 m/s

Clamping Load

5 N/mm

Omniseal® APS Spring-Energized Seal
Omniseal® APS Spring-Energized Seal

Omniseal®

APS Spring-Energized Seals

minimizing friction in dynamic applications and have a small diameter and cross section. Advanced pitch spring design compensates for hardware misalignment, eccentricity and seal wear.


Used in
dynamic applications to minimize friction; has small diameter & cross-section
Temperature

-50 to +200°C (-58 to +392°F)

Pressure

UHV to 100 MPa

Max Speed

1 m/s

Clamping Load

1.5 N/mm

Omniseal-10-Lip-Seal
Omniseal-10-Lip-Seal

Omniseal®

10 Rotary Lip Seals

Omniseal® 10 rotary lip seals are economical designs employed in a wide range of applications. They are used in lubricated and non-lubricated environments. 


Used in
lubricated & non-lubricated environments
Temperature

-50 to +200°C (-58 to +392°F)

Pressure

 

5 bar (0.5 MPa)

Max Speed

25 m/s

Omniseal-20-Lip-Seal
Omniseal-20-Lip-Seal

Omniseal®

20 Rotary Lip Seals

Omniseal® 20 lip seals are modifications of the Omniseal® 10 seal design. This sealing solution offers longer life and improved sealing of gases and abrasive media due to their higher lip load. They also offer additional runout capability. They can operate at speeds and pressure as noted for the Omniseal® 10 lip seal.


Used in
gearboxes, submersible pumps/motors and mixers
Temperature

-50 to +200°C (-58 to +392°F)

Pressure

5 bar (0.5 MPa)

Max Speed

25 m/s

Omniseal® 30-40 Polymer Rotary Lip Seal
Omniseal® 30-40 Polymer Rotary Lip Seal

Omniseal®

30 / 40 Rotary Lip Seals

Omniseal® 30 and 40 lip seals incorporate a threaded sealing lip, which pumps the media away from the seal. These designs should only be used in lubricating media. These solutions offer long life and positive sealing at given PV limits.


Used in
lubricating media where lip pumps media away from the seal
Temperature

-50 to +200°C (-58 to +392°F)

Pressure

1 bar (0.1 MPa)

Max Speed

30 m/s

Omniseal-50-Lip-Seal
Omniseal-50-Lip-Seal

Omniseal®

50 Rotary Lip Seals

Omniseal® 50 rotary lip seals offer low torque and long life. Due to their light lip loading, these designs should not be used where a leak-tight seal is required. They are an excellent environmental seal. 


Used in
when low torque and long life are needed
Temperature

-50 to +200°C (-58 to +392°F)

Pressure

2 bar (0.2 MPa)

Max Speed

30 m/s

Omniseal-70-80-90-Lip-Seal
Omniseal-70-80-90-Lip-Seal

Omniseal®

70 / 80 / 90 Rotary Lip Seals

Omniseal® 70, 80 and 90 lip seals offer double lip designs that are used in high pressure and speed applications. This sealing solution has an option of having a primary threaded primary lip with a standard secondary sealing lip for lubricated condition.


Used in
high pressure & speed applications
Temperature

-50°C to +200°C (-58°F to +392°F)

Pressure

28 bar

Max Speed

30 m/s

Metal-Comma-Seal-Axial
Metal-Comma-Seal-Axial

Omniseal®

Metal Comma Seals

Comma axial seals used for shaft sealing and bore sealing are a further development of the axial C-Seal. The elastic recovery in radial direction is still limited, yet the leakage over the outer diameter in the case of a Comma seal is well controlled by the seating load generated by the compression of the ring part of the design.


Used in
shaft sealing and bore sealing; a further development of axial C-Seal
Temperature

-250 to +1100°C

(-423 to +2000°F)

Pressure

High vacuum to 5500 bar (79770 psi, 550 MPa) with support

Max Speed

Very low

Metal C Seal External Face
Metal C Seal External Face

Omniseal®

Metal C-Seals

Metal face C-Seals help overcome both heat and pressure pulsating sealing challenges. The key to the seal's superior performance is the high springback characteristic due to the C-shaped construction. These highly resilient seals can be used for internal, external, and axial pressures under extreme conditions that preclude the use of gaskets made of organic materials. 


Used in
where very low leak rates are demanded
Temperature

-253°C to +1100°C (-423°F to +2000°F)

Pressure

high vacuum to 5,500 BAR (79770 PSI)

Clamping Load

Approximately 250 N/mm seal circumference

Metal-Spring-Energized-Face
Metal-Spring-Energized-Face

Omniseal®

Metal Spring-Energized Face Seals

This face seal is designed with a spring-energizer in a C-Seal jacket, which is a self-pressure, activated design to provide an effective metal-to-metal leak proof solution. The proper combination of the base materials and surface coatings make it possible to seal almost any fluid at extreme temperatures and pressures without deterioration of the seal over extended periods of time. 


Used in
highly demanding applications in leakage rate with high load available
Temperature

Cryogenic to +1100°C (+2012°F)

Pressure

Ultra high vacuum to 79,770 psi (5,500 bar)

Clamping Load

Between 70 to 800 N/mm

Omniseal-60-rotary-lip-seal
Omniseal-60-rotary-lip-seal

Omniseal®

60 Rotary Lip Seals

Omniseal® 60 lip seals incorporate spring loading, which improves sealing where shaft runout or bore/shaft misalignment exist. These designs offer positive sealing during long-term storage.


Used in
where shaft runout or bore/shaft misalignment exist
Temperature

-50 to +200°C (-58 to +392°F)

Pressure

29 psi (2 bar)

Max Speed

30 m/s

Omniseal® RACO® Spring-Energized Seal
Omniseal® RACO® Spring-Energized Seal

Omniseal®

RACO® Spring-Energized Seals

Polymer seals with an U-shaped spring design used in extreme face sealing conditions, including cryogenic fluids and high vacuum.


Used in
extreme face sealing conditions, including cryogenic fluids and high vacuum, as those seen in space
Temperature

-250°C to +200°C (-418°F to +662°F)

Pressure

UHV to 100 MPa

Max Speed

1 m/s

Clamping Load

2 N/mm

Metal-O-Ring-Face-Seal
Metal-O-Ring-Face-Seal

Omniseal®

Metal O-Rings

These metal face seals are long lasting seals and unlike non-metallic seals, they are not subject to failure due to incompatibility with the environment, outgassing, or deterioration from age.


Used in
areas where elastomers & other non-metallic seals will not seal properly or do not offer required reliability for the application (temperature, pressure, environment).
Temperature

-250°C to +1100°C

(-423°F to +2000°F)

Pressure

high vacuum to 25,000 psi (1723 bar)

Clamping Load

200-3700 lb/in (35-650 N/mm) or higher with spring-energized design

Metal-C-Seal-Axial
Metal-C-Seal-Axial

Omniseal®

Metal C-Seals Axial

Metal face C-Seals help overcome both heat and pressure pulsating sealing challenges. The key to the seal's superior performance is the high springback characteristic due to the C-shaped construction. These highly resilient seals can be used for internal, external, and axial pressures under extreme conditions that preclude the use of gaskets made of organic materials. 


Used in
where very low leak rates are demanded
Temperature

-253°C to +1100°C (-423°F to +2000°F)

Pressure

high vacuum to 5,500 bar (79,770 psi)

Clamping Load

Approximately 250 N/mm seal circumference

Metal-Lip-Seal-Axial
Metal-Lip-Seal-Axial

Omniseal®

Metal Lip Seals

The metal axial lip seal is a patented design for use in high and low pressure as well as high and low temperature dynamic applications. This sealing solution provides excellent performance in thermal expansion applications or limited rotational or reciprocating applications.


Used in
shaft sealing & bore sealing; further development of axial C-Seal
Temperature

-75°C to +730°C 

(-100°F to +1350°F)

Pressure

up to 35,000 psi (2413 bar) with supports

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