Materials

Along with precision components, Omniseal Solutions provides high-performance materials that are included in the top tier of the polymer pyramid

Rulon® Fluoropolymers: We are the only source of authentic Rulon® materials since its creation in the early 1950s for industrial use. Available in hundreds of formulations, the material has been made into bearings, piston rings, cup seals, and wear components for other industries: aviation, space and life science. Technology advantages include low coefficient of friction, high wear life, chemical inertness, and extreme temperature / pressure properties.

Hycomp Composites: Including H310®, H320® and Wearcomp® solutions, these carbon fiber materials are mainly used in applications that require high temperature resistance, mechanical strength, or superior wear resistance. Up to 50% composites by weight are used in aircraft and helicopters (wings, landing gear doors, and structural elements). This material is also used in industrial and heavy machinery: canning, extrusion and forging.

Meldin® Polyimides & HT Thermoplastics: Our versatile, polyimides are used in aviation, industrial, semi-conductor, space, and life science. As it can be softened and cooled into a hard piece, it can be made into bearings, wear components, piston rings, thrust washers, seals, rods, sheets and tubes. This unique process is reversible and can be repeated. Unlike thermosets, our thermoplastics are insoluble after curing and designed to perform without external lubrication, allowing customers to extend part life or reduce weight. 

Which material will help you go beyond in your application?

Technical Article  Read Technical Article: The Power Of Polymers: Materials Enriching  Lives Every Day

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Omniseal® RACO® Spring-Energized Seal
Omniseal® RACO® Spring-Energized Seal

PFAS-Free* Polymers

High Performance Proprietary Material Formulations

Our sealing and material experts devote tremendous time and resources to engineering and testing PFAS-Free* solutions that do not compromise on functionality, reliability and precision, i.e., high stability at low temperatures, broad chemical compatibility or wear protection.

* PFAS free here means we do not intentionally add PFAS material in the product, but does not exclude the possibility of traces, as these materials are common in the environment.


Used in
Omniseal® Spring-Energized Seals Jackets
Rulon Powders Group
Rulon Powders Group

Rulon® Fluoropolymers

Engineered Proprietary PTFE Compounds

Omniseal Solutions is the only source of genuine Rulon® blended PTFE filled materials since the creation of Rulon® A, the first blended PTFE material, in the early 1950s. Available in hundreds of formulations, the material can be custom designed into bearings, piston rings, cup seals, wear components, and many other critical parts for different industries.


Used in
When low friction or high wear life / abrasion resistance is needed.
Meldin® HT Thermoplastic Materials
Meldin® HT Thermoplastic Materials

Meldin® HT Thermoplastics

Diverse array of engineered Meldin® thermoplastics

Under the Meldin® brand, Omniseal Solutions offers the most complete range of high-performance solutions including one of the top thermoset polyimide materials and a diverse array of engineered thermoplastic products. Each series is designed with unique characteristics and has been proven for specialized applications in aerospace, electronics, and other industries where high thermal resistance and good mechanical properties at high temperatures are required.


Used in
high thermal resistance & good mechanical properties
Meldin® Polyimide Materials
Meldin® Polyimide Materials

Meldin® Polyimides

High Temperature Polymer Material Solutions

Meldin® polyimide material solutions exhibit high dimensional stability at high temperatures and longer life at higher loads and speeds. With Omniseal Solutions,  total control on the process from the powder to the parts is guaranteed. Solutions include bearings, wear components, piston rings, vanes, thrust washers, and of course seals. This is in addition to custom shapes, rods, sheets, and tubes. These solutions are found in a multitude of industries such as aviation, industrial, semi-conductor, space, and life science.


Used in
where high thermal resistance and good mechanical properties are required
Hycomp™ Composites Group
Hycomp™ Composites Group

Hycomp Composites

Engineered Polyimide-Based Composite Materials

Hycomp™ composite materials are made from high temperature thermoset polymers and long carbon or glass fibers for applications requiring high temperature resistance, high mechanical strength and superior wear resistance.


Used in
when high temperature / wear resistance or high mechanical strength is needed 
Rulon Family Materials
Rulon Family Materials

Fluoroloy® Fluoropolymers

High performance proprietary material formulations

Consisting of a family of proprietary materials that are composed primarily of polytetrafluoroethylene (PTFE) based resins, the different grades of this high-performance polymer material have been specifically formulated to meet the needs of challenging applications and the different applicable certifications. For example, some grades were designed to be USDA, USP, and/or FDA compliant and therefore well suited for life science equipment such as harmonic scalpels or chemical analyzers.


Used in
when low friction or high wear life / abrasion resistance is needed
Rulon® W2
Rulon® W2

Rulon® Fluoropolymers

W2 PTFE

Rulon® W2 is a black PTFE-based Carbon Filled polymer material solution developed for use in fresh-water applications. It exhibits low friction and excellent wear characteristics (one of the lowest wear rates in fresh water) as well as good thermal dissipation, preventing shaft distress. Its properties are enhanced when wet and the material does not absorb water.


Used in
Developed for use in fresh-water applications, Rulon® W2 is a good alternative to Rulon® J when superior chemical resistance is needed.
Temperature

-240°C to +288°C

Manufacturing Process
Compression molding
Mechanical Strength

7 MPa

Meldin® 4000 PAI-Based Group
Meldin® 4000 PAI-Based Group

Meldin® HT Thermoplastics

4000 PAI Based

Meldin® 4000 is Omniseal Solutions material line of PAI (polyamide-imide) based compounds. The different numbers within the series refer to the unique composition and different properties of the various compounds. 

Meldin® 4000 grades are manufactured by injection molding that can meet tight tolerances. There is also a limited number of shapes available for prototyping activities.


Used in
wear resistant in harsh conditions, chemically compatible with all automotive fluids
Temperature

-200°C to +290°C

Manufacturing Process
Hot compression molding
Injection molding
Mechanical Strength

70 MPa

Meldin® 5000 PEEK Based Piston Ring
Meldin® 5000 PEEK Based Piston Ring

Meldin® HT Thermoplastics

5000 PEEK Based

Components made with the Meldin® 5000 series (PAEK and PEEK-based material formulations) have several advantages over metals, machined ceramics, and other costly machined materials, with the ease and convenience of thermoplastics. Having a high tensile, compressive and flexural strength, Meldin® 5000 materials are injection molded into tight-tolerance finished components in single or complex designs that can exhibit metal-like finishes without expensive machining or secondary operations, and with the advantages of being lighter and corrosion-resistant.


Used in
used where high load and chemical resistance are needed.
Temperature

-100°C to +260°C

Manufacturing Process
Compression molding
Injection molding
Mechanical Strength

50 MPa

Meldin® 1000 Group
Meldin® 1000 Group

Meldin® HT Thermoplastics

1000 PPS Based

Meldin® 1000 series is an Omniseal Solutions material line based on polyphenylene sulfide (PPS) thermoplastic compounds. Components made from the Meldin® series materials exhibit excellent chemical and thermal resistance, have good dimensional stability, and maintain structural integrity, proving design versatility. This stability stems naturally from the low coefficients of thermal expansion of the series. The dimensional stability is particularly apparent in components functioning in close-clearance applications.


Used in
Thermoplastic economical polymer material solution BEST for strength and rigidity.
Temperature

-50°C to +200°C 

Manufacturing Process
Hot compression molding
Injection molding
Mechanical Strength

35 MPa

Rulon LR
Rulon LR

Rulon® Fluoropolymers

LR PTFE

Rulon® LR is compatible with most hardened steel substrates. Mild steel is acceptable; harder running surfaces are better.

Rulon® LR has a practically universal chemical inertness. Of the chemicals encountered in commercial practice, only molten sodium and fluorine, at elevated temperatures and pressures, show any sign of attack.


Used in
consumer bearings or wear components, Industrial bearings; and Energy spring inserts and slide bearings.
Temperature

-150°C to +200°C

Manufacturing Process
Compression molding
Mechanical Strength

7 MPa

Rulon® J
Rulon® J

Rulon® Fluoropolymers

J PTFE

Rulon® J is an all-polymeric reinforced, dull gold colored PTFE compound that operates exceptionally well against soft mating surfaces such as 316 stainless steel, aluminum, mild steel, brass and other plastics. The unique “shaft friendly” material is also low in friction and wear, and self-lubricating.


Used in
Polymer filled material solution used for low friction, soft shaft and extreme cold temperature.
Temperature

-269°C to +315°C

Manufacturing Process
Compression molding
Mechanical Strength

5.5 MPa

Rulon® 641
Rulon® 641

Rulon® Fluoropolymers

641 PTFE

Rulon® 641 is manufactured from FDA and USDA compliant materials possessing excellent loads and wear characteristics while meeting the requirements for USP Class VI.

It offers excellent, continuous non-lubricated service up to 10,000 PV – higher for intermittent service. While the load capacity of Rulon® 641 is generally limited to 1,000 psi (6.9 MPa) at room temperature, deformation is a function of wall thickness, temperature and load.


Used in
A good choice for most food and pharmaceutical bearing applications.
Temperature

-260°C to +315°C

Manufacturing Process
Compression molding
Mechanical Strength

6.9 MPa

Rulon® 142 / 142S / 242
Rulon® 142 / 142S / 242

Rulon® Fluoropolymers

142 / 142S / 242 PTFE

Rulon® 142 / 142S / 242 materials are specially formulated dull blue-green linear bearing formulations that exhibits low wear, high thermal dissipation, and good dimensional stability characteristics. They are metal filled polymer material solutions used for dimensional stability, vibration and wear resistance.

Among their many benefits are the virtual elimination of stick-slip, vibration dampening, self-lubrication, uniform friction, long life, ease of application and design diversity. They are low deformation materials suitable for linear bearings and slides.


Used in
Virtual elimination of stick/slip, uniform friction, high thermal dissipation, and good stability.
Temperature

-150°C to +200°C

Manufacturing Process
Compression molding
Mechanical Strength

8.5 MPa

Rulon AR
Rulon AR

Rulon® Fluoropolymers

AR PTFE

Rulon® AR is a light maroon colored material best known as the current version of the first Rulon® introduced, namely Rulon A. While often compared to another in the series, Rulon® LR, it is somewhat more flexible than its counterpart, and is therefore suitable for seals and bonded coating of slide surfaces, especially when those applications require higher physical properties than Rulon® LR can provide. It is also practically chemically inert, and provides long life and reliability in continuous non-lubricated service.


Used in
Suitable for seals and bonded coating of slide surfaces.
Temperature

-150°C to +200°C

Manufacturing Process
Compression molding
Mechanical Strength

7 MPa

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