Our metal seals are engineered to meet the most demanding challenges, offering unparalleled reliability and precision, and complying to SAE and recognized industry standards such as certified AS1895 metal seals. Whether you require face seals for extreme temperature and pressure resistance or axial seals for dynamic applications with limited motion, our portfolio is designed to deliver optimal performance. Featuring advanced technologies like lip seals and comma seals, our solutions provide superior leakage rates, exceptional durability, and long-term reliability—critical for industries like nuclear, aviation and space.
Static & low speed applications
Both depending on application
-269°C to +1000°C
(-452°F to +1832°F)
Ultra-high vacuum (UHV) to 6894 bar
(UHV to 100,000 PSI)
Face: Static
Axial: Slow speed—thermal expansion and limited rotation or translation
Up to 150 N/mm
Face: 8 mm to 7000 mm
Axial: 8 mm to 400 mm
Face: Ra 0.2 to 1.6 um
Axial: Ra 10 um
(Depending on the application and seal selection)
Steel alloys, Inconel®, Stainless steel, Elgiloy®, different Haynes grades, Aluminium, Nimonic, Hastelloy, Monel, Waspaloy, Nickel, Armco pure iron, Tantalum,
Nuclear, aviation, space, carbon-free energy, oil and gas, industrial, and power generation applications.
Static face sealing for extreme temperature and pressure, and semi-dynamic axial sealing for thermal expansion and limited rotation.
Face seals including C-Seal, Spring-Energized, E-Seal, O-Ring, V-Seal, Turbo, and Boss. Axial seals including C-Seal, Lip Seal, and Comma Seal.
Typical lead times vary by complexity - contact us to discuss your timeline.
Unlimited shelf life
(If stored under the correct conditions and/or in appropriate packaging)
Suitable for use in high-radiation and chemically aggressive conditions
High elastic recovery over an extended service life
LOX, Helium, Nitrogen, Hydrogen, Methane, Hydraulic fluids, etc.
Tin, PTFE, Silver, Silver with Gold Flash, Gold, Copper, NCCM, Nickel
Available in face and axial configurations. Materials include Inconel, stainless steel, Haynes, Waspaloy, and Elgiloy. Coatings include silver, copper, tin, gold, and proprietary NCCM. Custom dimensions from 8 mm to 7000 mm. - High Pressure Capability. - Extreme Temperature Range. - Vacuum Sealing. - Static and Semi-Dynamic Reliability.
Excellent for static face sealing and semi-dynamic axial sealing. Withstands -269°C to 1000°C and 6894 bar. Provides extremely low leak rate in nuclear, space, aviation, and energy applications. Installs in custom groove geometries and bolt load requirements.
By its nature, this component is PFAS-Free*.
Contact our engineers to learn more and start the discussion on how we can support you to meet the requirements of your application.
* PFAS-Free here means we do not intentionally add PFAS material in the product, but does not exclude the possibility of traces, as these materials are common in the environment.
- Compliance with emerging PFAS restrictions in EU, US, and global markets
- Reduced regulatory risk and future-proofing against tightening environmental regulations
- Meets sustainability requirements for OEM specifications and procurement standards
- Eliminates concerns about PFAS disposal and end-of-life environmental impact
We offer a complete range of resilient metal sealing solutions, each with a unique design to support different leakage rates, loads, or springback. While we have standard dimensions, our value lies in our application engineering and manufacturing expertise. We provide custom dimensions and designs to meet your specific needs.
Our axial metal seals are designed to handle axial compression loads where sealing surfaces move parallel to each other during installation. These seals excel in applications requiring controlled deflection and consistent sealing force across the entire sealing surface. We engineer axial seals to accommodate specific groove geometries, bolt loads, and thermal expansion requirements. Whether you need C-Seals, Lip Seals, or custom axial configurations, our team optimizes the seal geometry and material selection to deliver reliable performance under your operating conditions, from cryogenic temperatures to extreme heat.
Since metal seals are engineered to address critical pressure, temperature and leak rate challenges, they have a greater design flexibility. As a result, our team has designed and manufactured special shapes to accommodate typical dimensional tolerances.
Manufacturing Process Development
Our experts in manufacturing processes have worked to develop new features for our metal seal portfolio (shaped, retained, segmented, machined).
Dedicated Application Designs
Our metal seal design experts have created and innovated to develop the best solutions for your critical applications (double seal, aluminum seal, boss seals).
The performance of a metal seal is directly tied to material selection, with each application demanding specific properties. For face seals, factors like strength, temperature resistance, and corrosion resistance are paramount. For axial seals, high-temperature superalloys like Inconel® are often chosen for their ability to withstand extreme conditions, such as those found in nuclear reactors or aerospace propulsion systems. At Omniseal Solutions, we provide a wide range of materials to ensure every seal meets the rigorous demands of your application.
The exterior coatings and platings on our metal seals are critical to their performance. These layers improve leakage rates, fill surface irregularities, and enhance overall sealing performance. Specialized coatings, such as our proprietary NCCM, are applied to improve wear resistance and reduce friction. For plated seals, materials like gold, silver, copper, tin, and nickel are used as top layers, each offering unique benefits. In the case of jacketed seals, aluminium lining is often employed for its lightweight and protective properties.
In addition to AS1895/7 and /23 E seals, Omniseal Solutions also makes AS5202 Boss seals. Many of the seal materials are compliant with aerospace standards and aerospace material specifications. Here is a list of general certifications that apply to our metal seals. Seals can also be made to ensure FDA, NORSOK, and API compliance.
Omniseal® Metal Seals are custom-engineered face and axial sealing components designed for extreme industrial, nuclear, and aerospace applications, offering superior leakage control and long-term reliability in both static and semi-dynamic applications.
Omniseal® Metal Seals offer an extremely wide temperature range (-269 °C to +1000 °C or (-452 °F to +1832 °F)), pressure performance from vacuum to 100,000 psi, and exceptional resilience under thermal cycling and extreme conditions.
Omniseal® Metal Seals are used in critical environments such as space, aviation, energy, and nuclear industries, especially in applications like rocket engines, turbines, power generation systems, and nuclear containment where extreme sealing performance is essential.
Yes. Omniseal® Metal Seals include standard face and axial variants as well as specialized types such as metal boss seals for AS5202 fittings, metal shaped seals, V‑seals for flange lift-off scenarios, and segmented E‑seals—each optimized for specific motion, load, and installation needs.
Omniseal® Metal Seals are fabricated from high-temperature, corrosion-resistant superalloys such as Inconel®, Stainless Steel special grades and Haynes®, with optional platings—like tin, silver, gold, copper, nickel or proprietary coatings like NCCM —to enhance wear resistance, reduce friction, and hardware surface imperfections, increasing seal lifetime and performance.
メタルフェイスC-シールは、熱および圧力脈動シールの課題を克服するのに役立ちます。シールの優れた性能の鍵は、C型構造による高いスプリングバック特性です。これらの高弾性シールは、有機材料で作られたガスケットの使用ができない極端な条件下で、内部圧力、外部圧力、軸方向圧力に対して使用することができます。
このフェイスシールは、Cシールジャケット内にスプリングを用いた設計となっています。これは、メタル－メタルの効果的な漏れ防止ソリューションを提供するための自己圧力の作動設計です。基材と表面コーティングの適切な組み合わせにより、長期間にわたってシールを劣化させることなく、極端な温度および圧力でほとんどすべての流体をシールすることが可能になります。
メタルフェイスEシールは、軽荷重、柔軟性、および高温性能を必要とする用途で動作するように設計されています。このシールは、主に材料の弾性限界内で動作します。
これらのメタルフェイスシールは、長期間持続するシールであり、非メタルシールとは異なり、環境との不適合、ガス放出、または経年劣化による故障は起こりません。
このメタルフェイスシールソリューションは、より高いフランジリフトオフ、より低いボルト力要件に対応し、高い圧力で作動します。
メタルターボシールは、軽荷重、柔軟性、および高温性能を必要とする用途で使えるように設計されています。シールのシール性能を高めるために、スプリングを追加することができます。
軸シールおよびボアシールに使用されるコンマ軸シールは軸方向Cシールを更に発展させたものです。半径方向の弾性回復はまだ制約がありますが、 コンマシールの場合の外径側からの漏れは、リング部分の圧縮により発生する荷重によりうまく制御されます。
メタル軸方向Cシールは、熱および圧力脈動シールの課題を克服するのに役立ちます。シールの優れた性能の鍵は、C型構造による高いスプリングバック特性です。これらの高弾性シールは、有機材料で作られたガスケットの使用ができない極端な条件下で、内部圧力、外部圧力、軸方向圧力に対して使用することができます。
メタル軸方向リップシールは、特許取得済みの設計で、高圧と低圧、および高温と低温下の動的用途に使用します。このシールソリューションは、熱膨張用途または限定された回転・往復用途において優れた性能を発揮します。
この特別な設計のシールは、ボスシールとしても知られており、漏洩率に最も優れフィッティングへの取り付けが容易な、油圧規格AS5202を満たす当社のソリューションです。
当社のアルミニウム スプリングエナジャイズドシールは、標準的なスプリングエナジャイズドCシールで、追加のアルミジャケットと軟質層を備え、あらゆる種類の表面仕上げに最適な漏れ気密性を保証します。
機械加工されたシールは、高圧および高負荷環境向けの優れたメタルシールソリューションですが、製造に追加の工具を必要としない点で、成形されたメタルシールソリューションとは異なり、お客様の時間とコストを節約します。さらに、機械加工メタルシールに対するお客様の要求を理解するために柔軟な能力と専門知識を用いて、アルミニウムから複雑なニッケル合金まで、最高の耐性を備えたメタルシールのソリューションを提供できます。
