Energy Markets
Industry

Energy

Starting in the 1970s due to rising demands in upstream oil & gas applications in the North Sea, our sealing and material solutions proved valuable in solving harsh chemical and extreme temperature/pressure challenges. We are still being used today in a wide range of energy mix applications.

Thanks to our unique material science and strong application engineering know-how, we provide our customers with reliable customized solutions such as polymer spring-energized seals, addressing the ever increasing needs of various critical and extreme applications where failure is not an option.

Over five decades, we have constantly brought innovative solutions to cope with the relentless push in operating conditions such as deepwater, HPHT, GHG emissions control, harsh chemicals and cryogenics.

With a strong heritage and spirit of innovation in the energy sector, we are able to support the transition towards alternative and sustainable energy sources such as hydrogen and gas turbine technology that is taking place and accelerating into the future. 

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Key market segments

Features & Value Added
  • Extreme pressure & temperature sealing capabilities up to 20kpsi/482°F [1378bar/250°C]
  • Resistance to harsh chemicals and sour environment
  • Resistance to Rapid Gas Decompression
  • Controlled friction & wear
  • Material certifications in accordance with Norsok M-710 (ISO23936-1), API 6A (ISO10423) Annex F1.13.5.2 and GAZPROM
  • Sealing solutions compliant with Low-Emission Industry standards ISO15848-1 and Shell MESC-SPE 77-300
  • Proprietary numerical simulation for metals and polymers
  • In-house pre-validation testing complying with API 6A PR2, ISO15848-1
  • Worldwide competitive manufacturing footprint
  • Rapid response time and agility with fast sampling and prototyping
Applications
  • API 6A – ISO 10423 Wellhead and Christmas tree equipment
  • API 6D Pipeline Valves
  • Low Fugitive Emission valves
  • On-off valves
  • Control valves
  • Pumps
  • Compressors
  • Heat exchangers
  • Fuel dispensers and nozzles
  • Fluid Transfer equipment

Solutions

Features & Value Added
  • Proven pedigree of 50+ years in Subsea sector: Design and Materials know-how for bespoke reliable sealing solutions
  • Customer intimacy and co-development approach
  • Extreme pressure & temperature capabilities up to 20kpsi/482°F [1378bar/250°C]
  • Resistance to harsh chemicals and sour environment
  • Resistance to Rapid Gas Decompression
  • Material certifications in accordance with Norsok M-710 (ISO23936-1), API 6A (ISO10423) Annex F1.13.5.2
  • Proprietary numerical simulation for metals and polymers
  • In-house pre-validation testing complying with API 6A PR2 and API 17D test protocols
Applications
  • API 17 – ISO 13628-4 Subsea Wellhead and Tree equipment
  • API 6DSS Subsea Pipeline Valves
  • Subsea gate & choke valves
  • Subsea ball valves
  • Subsea hydraulic couplers
  • Multiphase flowmeters
  • Subsea compression systems

Solutions

Features & Value Added
  • Extreme pressure & temperature capabilities up to 10kpsi/356°F [689bar/180°C]
  • Resistance to harsh chemicals and sour environment
  • Resistance to Rapid Gas Decompression
  • Enhanced tribological performance with controlled friction and wear
  • Material certifications in accordance with Norsok M-710 (ISO23936-1), API 6A (ISO10423) Annex F1.13.5.2
  • Proprietary numerical simulation for metals and polymers
  • Patented cost-effective, flexible and highly scalable technique to manufacture large diameter sealing systems, incorporating anti-extrusion rings in Meldin 5000® series (proprietary PEEK based materials) without any limitations in diameters
Applications
  • Production and utility swivels
  • CALM Buoys

Solutions

Features & Value Added
  • Temperature as of 20K [-253°C / -423°F]
  • Pressure up to 10kpsi [689bar]
  • In-house pre-validation testing complying with SHELL MESC SPE 77-300
  • Bespoke SPE-DPE seat seals for cryogenic trunnion mounted ball valves (TMBV) compliant with the most stringent industry standards such as SHELL MESC SPE 77-300 up to ANSI class #2500
  • Proprietary numerical simulation for metals and polymers as of 20K [-253°C / -423°F]
  • LOX/GOX material certifications
  • Customer intimacy and co-development approach
  • Worldwide competitive manufacturing footprint
  • Rapid response time and agility with fast sampling and prototyping
Applications
  • Cryogenic valves (Butterfly, Ball, Control)
  • Cryogenic rotary swivels for LNG, LPG, LEG, LH2
  • Emergency release systems
  • Quick connect-disconnect couplings
  • Cryogenic breakaway couplings
  • Cryogenic pumps (LNG, LOX, LN2, LH2)
  • Cryogenic nozzles (LNG, LH2)
  • Cryogenic hoses

Solutions

Certifications

For decades, Omniseal Solutions™ has been a trusted design and manufacturing partner to the medical, dental, analytical and pharmaceuticals markets. Whether the challenge is caustic chemicals, high pressure or cleanliness, our Omniseal® Rulon® & Meldin® high-purity products meet the most stringent requirements. No matter how small the application as in miniature motors for pumps and ventilation equipment or how fast the application as in high-speed drills, our sealing solutions offer end users the freedom to maneuver and concentrate on taking care of what is most important -- their patients.

  • ISO 13485: 2016
    ISO 13485: 2016
  • ISO 9001: 2015
    ISO 9001: 2015
  • ISO 14001: 2015
    ISO 14001: 2015
  • ISO 45001:2018
    ISO 45001:2018
  • IATF 16949:2016
    IATF 16949:2016

Case Studies

Omniseal Solutions™ engineered sealing systems and polymer components are widely used in numerous applications in the energy sector from onshore and offshore oil and gas exploration and production to emerging renewable energies.  Our precise fit solutions can be continually used from cryogenic to 316°C (600°F), 50,000 psi and 10 to 30+ years life; and meet several important international industry standards/specifications such as NORSOK, API and ISO. 

As a result of our close partnerships and collaborations with top industry leaders, we are known for providing solutions for demanding applications which arise from more complex reservoirs, sub-salt, heavy oil and HPHT challenges. Investments in research and development have positively resulted in the next generation of materials and many “firsts” such as the world’s first subsea compression station. Check out some of our more challenging case studies below!

Omniseal Solutions can help you with your project

Orange Design Engineering

A team of expert designers

Analytical Equipment

Customized products and materials to suit your projects

Laboratory Automation

Expert of critical seals

Omniseal Solutions can help you with your project

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