Jet Engine Aviation
Industry

Aviation

Taking flight around the world, Omniseal Solutions has been privileged to serve the main aircraft (A350, B787, C919, CH-47, F35...)  and engine programs (PW 1000G, Trent XWB, LEAP, 331 Series…) for the civil and military programs. Our partners have benefited from our global production footprint, with a reliable supply chain and excellence in quality. Our co-development model relies on direct communication between engineer to engineer, supported by proprietary simulation and real environment testing.  We have demonstrated to our customers a reduction of cost of development and aerosystem improvement in sealing, lightweight, friction, and wear resistance from aggressive temperature, chemicals, load, and speed.

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Key market segments

Features & Value Added
  • Operating under all challenging conditions (From -270°C to 1000°C, unlubricated PV limit up to 10 MPa.m/s, surface speed up to 120 m/s, inert to all aero fluids)
  • Co-development know-how & Tailor made design (Local engineering support, µm tolerances, accommodation of mm large dilatation…)
  • Accurate predictability: Proprietary testing & simulation capabilities (Leak rates down to 10⁻¹⁰ cc/sec He, CoF as low as 0.05)
  • Global manufacturing with exhaustive quality certifications (AS9100, DSQR, ISO9001…)
  • Cost reduction initiatives (Assemblies of up to a hundred of several different parts, innovative processes & installation tools, shorter time to market…)
  • Proven pedigree of more than 60 years in Aviation industry (Lifetime and shelf life up to decades)
Applications
  • Fan, Low Pressure and High Pressure Compressor
  • Low Pressure and High Pressure Turbine
  • Combustion Chamber
  • Lubrication systems
  • Accessory Gearbox
  • Bleed Air System
  • Fuel Systems
  • Engine Control Systems
  • Shaft Bearings

Solutions

Features & Value Added
  • Operating under all challenging conditions (From -270°C to 1000°C, unlubricated PV limit up to 10 MPa.m/s, surface speed up to 120 m/s, inert to all aero fluids, Dielectric strength as high as 35,5MV/m…)
  • Co-development know-how & Tailor made design (Local engineering support, µm tolerances, accommodation of mm large dilatation…)
  • Accurate predictability: Proprietary testing & simulation capabilities (Leak rates down to 10⁻¹⁰ cc/sec He, CoF as low as 0.05)
  • Global manufacturing with exhaustive quality certifications (AS9100, DSQR, ISO9001…)
  • Cost reduction initiatives (Assemblies of up to a hundred of several different parts, innovative processes & installation tools, shorter time to market…)
  • Proven pedigree of more than 60 years in Aviation industry (Lifetime and shelf life up to decades)
Applications
  • Electric Motors
  • Ram Air Turbine
  • Power Generators
  • APU
  • Diodes
  • Converters
  • Engine Control Systems
  • Electric Harnesses, Clamps
  • Sensors (Angle of Attack Sensors, Gimbals…)

Solutions

Features & Value Added
  • Operating under all challenging conditions (From -270°C to 1000°C, unlubricated PV limit up to 10 MPa.m/s, surface speed up to 120 m/s, inert to all aero fluids…)
  • Co-development know-how & Tailor made design (Local engineering support, µm tolerances, accommodation of mm large dilatation…)
  • Accurate predictability: Proprietary testing & simulation capabilities (Leak rates down to 10⁻¹⁰ cc/sec He, CoF as low as 0.05)
  • Global manufacturing with exhaustive quality certifications (AS9100, DSQR, ISO9001…)
  • Cost reduction initiatives (Assemblies of up to a hundred of several different parts, innovative processes & installation tools, shorter time to market…)
  • Proven pedigree of more than 60 years in Aviation industry (Lifetime and shelf life up to decades)
Applications
  • ElectroMechanical, Electrohydraulic and Hydraulic Actuators
  • Fuel Systems
  • Bleed Air and Deicing systems
  • Nacelle (Trackliners, Cascade…)
  • Environmental Control Systems (HVAC, Oxygen systems..)
  • Waste & Water systems
  • Hydraulic Systems
  • Landing Gear

Solutions

Features & Value Added
  • Operating under all challenging conditions (From -270°C to 1000°C, unlubricated PV limit up to 10 MPa.m/s, surface speed up to 120 m/s, inert to all aero fluids…)
  • Co-development know-how & Tailor made design (Local engineering support, µm tolerances, accommodation of mm large dilatation…)
  • Accurate predictability: Proprietary testing & simulation capabilities (Leak rates down to 10⁻¹⁰ cc/sec He, CoF as low as 0.05)
  • Global manufacturing with exhaustive quality certifications (AS9100, DSQR, ISO9001…)
  • Cost reduction initiatives (Assemblies of up to a hundred of several different parts, innovative processes & installation tools, shorter time to market…)
  • Proven pedigree of more than 60 years in Aviation industry (Lifetime and shelf life up to decades)
Applications
  • Rotor Head (swashplate, hinge pins, dampers…)
  • Main Gearbox
  • Tail, Intermediate Gearboxes
  • Flight Controls

Solutions

Features & Value Added
  • Operating under all challenging conditions (From -270°C to 1000°C, unlubricated PV limit up to 10 MPa.m/s, surface speed up to 120 m/s, inert to all aero fluids)
  • Co-development know-how & Tailor made design (Local engineering support, µm tolerances, accommodation of mm large dilatation…)
  • Accurate predictability: Proprietary testing & simulation capabilities (Leak rates down to 10⁻¹⁰ cc/sec He, CoF as low as 0.05)
  • Global manufacturing with exhaustive quality certifications (AS9100, DSQR, ISO9001…)
  • Cost reduction initiatives (Assemblies of up to a hundred of several different parts, innovative processes & installation tools, shorter time to market…)
  • Proven pedigree of more than 60 years in Aviation industry (Lifetime and shelf life up to decades)
Applications
  • Fan, Low Pressure and High Pressure Compressor
  • Low Pressure and High Pressure Turbine
  • Combustion Chamber
  • Lubrication Systems
  • Accessory Gearbox
  • Bleed Air System
  • Fuel Systems
  • Engine Control Systems
  • Shaft Bearings
  • Cryopumps & Couplings

Solutions

Certifications

The tailor-made components and materials of Omniseal Solutions™ have a long history of highly recognized quality and the most stringent aviation certifications have been granted to several sites in NA, Europe, and Asia, from independent organisms or various OEMs. In addition to the certifications below, many of the manufacturing sites have certified DSQRs, as well as branded materials qualified at multiple OEMs.

  • ISO 9001: 2015
    ISO 9001: 2015
  • AS-9100D-2016
    AS-9100D:2016
  • JISQ 9100: 2016
    JISQ 9100: 2016
  • EN 9100: 2016
    EN 9100: 2016
  • ISO 14001: 2015
    ISO 14001: 2015
  • ISO 13485: 2016
    ISO 13485: 2016
  • IATF 16949:2016
    IATF 16949:2016
  • ISO 45001:2018
    ISO 45001:2018

Case Studies

Omniseal Solutions™ supports new projects and new players through proven solutions and an outstanding pedigree of successful missions as well as global resources and technical support, using the most recent engineering methods such as Finite Element Analysis, and of course other advanced simulations designed to ensure the final solution works perfectly. Aviation case studies contain stories and lessons learned. You can find more aviation case studies here:

Omniseal Solutions can help you with your project

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Omniseal Solutions can help you with your project

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