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Sealing Solutions

Rotary Lip Seals
Rotary Shaft Seals with Polymer Lips

About This Solution

Omniseal® polymer rotary lip seals were introduced in the early 1970s designed to bridge the gap between conventional elastomer lip seals and mechanical face seals. Also known as rotary shaft seals and made with a metal casing, the seal can be manufactured from a variety of advanced materials for sealing elements and control. They perform well in hostile environments with extreme temperatures, aggressive media, high surface speeds, high pressure or lack of lubrication. These rotary lip seals along with spring-energized seals make an important impact in everyday life, protecting aviation jet engines, helicopter rotorheads and life science oxygen concentrators.

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Materials

Using our expertise in high-performance polymer compounds, we have developed over 500 proprietary formulations in house that are used to meet the demands in a number of critical applications. These materials are compounded and processed to be optimized for tribological (friction and wear), mechanical and thermal properties.

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Springs

Rotary lip seals may have garter springs to help assist with the higher than acceptable runout/misalignment of the shaft and improve sealing under high speed. The springs may also add a consistent load combined with polymer compounds. 

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Design

Design expertise allows for collaborative customer designs that are engineered to meet even the most challenging applications. In addition to series 10 to 90 that are shown as catalogue designs, we have the ability to go far beyond and address your custom sealing needs. Knowledgeable and experienced engineers are ready to co-develop solutions with your technical team.

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Performance

Temperature resistance

-60°C to +230°C

(-75°F to +450°F)

Pressure

up to 34 bar (500 psi)

Max Speed

35 m/s

up to 100 m/s for special designs

Shaft / Bore Diameters

Shaft size: 6 to 330 mm (metal cased)

Bore size:16 to 380 mm (metal cased)

Minimum Tolerances

Shaft: +/- 0.003", Bore: +/- 0.001"

By working on material, spring and design we can adapt our solution to your particular needs. Here are some technical specifications that have already been achieved: 

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5 Questions About Rotary Lip Seals

Omniseal® Rotary Lip Seal Group

Omniseal® Rotary Lip Seals are metal-cased PTFE-based shaft seals using a flexible lip design to maintain radial sealing contact. They combine the low friction and chemical resistance of PTFE with the robustness of metal cases, enabling effective sealing in dynamic rotary applications.

A range of Omniseal® rotary lip seals

Omniseal® Rotary Lip Seals offer outstanding chemical resistance, low friction, wide temperature tolerance (–60 °C to +230 °C; –75 °F to +450 °F), shaft speeds up to 35 m/s (up to 100 m/s in special designs), and pressure handling up to 34 bar (500 psi).

Helicopter Main Rotor Swashplate Lip Seal

Omniseal® Rotary Lip Seals are used across aviation (jet engines, rotorheads), industrial equipment, and life science applications like pharmaceutical mixers—industries that demand robust, dynamic rotary sealing solutions.

Omniseal 3D Illustration Rotary Lip Seal

Yes. Omniseal® Rotary Lip Seals are available in multiple series, ranging from the economical 10 Series for general-purpose sealing, to the 20 Series with higher lip loads for gases and abrasive media, the 30 and 40 Series with threaded lips to pump media away, the 50 Series for low torque and long environmental life, the 60 Series with spring-loading for misalignment or runout, and the 70, 80, and 90 Series with double-lip designs for high-pressure, high-speed applications.

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Omniseal® Rotary Lip Seals are made from proprietary high-performance PTFE-based polymer compounds (over 500 material blends) optimized for tribological, chemical, and thermal performance. Some designs also include garter springs to maintain consistent lip loading in misaligned or high-speed rotary scenarios.