Sealing Solutions

Along with high-performance materials, Omniseal Solutions provides precision components, which fall under the following brand families.

Omniseal® Polymers: The power of polymer becomes evident when you need a sealing, wear, or friction control solution. Comprised of spring-energized seals, rotary lip seals, bearings, piston rings and other components, these solutions are engineered for a variety of applications due to their broad versatility and reliability.

Spring-energized seals are used in ultra-low friction and extreme hot or cryogenic temperatures. Available in four designs with a standard or skived lip, they have unlimited shelf-life compared to conventional seals. Developed in the 1950s to provide improved performance over soft elastomers and hard metal gaskets, they made a successful impact in aviation turbine engines and space launch vehicles. The rotary lip or shaft seal solution goes back 40 years, becoming a critical part of aviation, life science, and industrial markets. Created to bridge the gap between elastomer lip seals and mechanical seals, this sealing solution is valued for its temperature resistance, self-lubrication properties, high wear resistance, and inertness to chemical attack.

Omniseal® Metals: If you need an axial, face, or custom design metal sealing solution, Omniseal Solutions is your right partner. These critical parts are specifically engineered for sealing control in challenging and extreme applications such as those seen in space and nuclear due to their elastic recovery or springback. They also come with a coating, plating or finish to take care of small imperfections in the mating hardware, enhancing seal performance. We manufacture machined metal seals as well as formed metal seals in a variety of sizes and shapes.

Which component will be a precision fit for your application?

Expand Text
Filter By:
A number of the Omniseal® metal face seals family
A number of the Omniseal® metal face seals family

Metal Seals

For Internal, External & Radial Pressure

Explore high-performance metal seals for extreme conditions, including face seals and axial seals, designed for nuclear, aviation and space applications. Featuring advanced materials like Inconel®, Elgiloy®, and proprietary coatings, our resilient solutions deliver superior leakage rates, durability, and reliability. Custom-engineered for your needs.


Used in
very high temperature & pressure applications that need best leakage rate
Temperature

-250°C to +1100°C

(-423°F to +2000°F)

Pressure

vacuum to 100,000 PSI

Max Speed

face: static; axial: slow speed (thermal expansion, limited rotation/translation)

Clamping Load

up to 150 N/mm

A metal fitting boss seal
A metal fitting boss seal

Metal Boss Seals

Special Design Metal Seals for AS5202 Fittings

Discover the boss seal, designed for hydraulic standard AS5202. Experience superior leakage control and effortless installation for your fittings.


Used in
areas that need an ease of installation on the fitting
Temperature

-250°C to +1100°C

(-423°F to +2000°F)

Pressure

High vacuum to 5500 bar (79770 psi)

A metal V seal
A metal V seal

Metal V-Seals

Face sealing for higher flange lift-off

This metal face sealing solution allows higher flange lift-off, a lower bolt force requirement and is highly pressure activated.


Used in
low load requirements & limited leak tightness requirements
Temperature

Cryogenic to +1100°C (+2012°F)

Pressure

vacuum to 300 psi (20 bar)

Clamping Load

Without spring, load is between 20 and 70 N/mm

A face-on image of metal E-seal
A face-on image of metal E-seal

Metal E-Seals

Internal and external pressure face seals

Metal face E-Seals are engineered to operate in applications that require light loading, flexibility, and high temperature capability. The seals operate primarily within the elastic limits of the material. 


Used in
applications that require light loading, flexibility & high temperature capability.
Temperature

-250°C to +925°C

(-423°F to +1700°F)

Pressure

3 to 30 BAR

(43 to 435 PSI)

Clamping Load

Linear loads vary from as low as 20 N/mm to more than 500 N/mm seal circumference

A metal turbo seal face
A metal turbo seal face

Metal Turbo Seals

Face & Axial Turbine Shaft Seals for Flexible, Light-Load Applications

Metal turbo seals have been engineered to be used in applications that require light loading, flexibility, and high temperature capability. They can be energized by a spring to enhance the sealing performances of the seal. 


Used in
applications when cavities are wide enough & in low compression load; similar to E-Seals
Temperature

Cryogenic to +1010°C (+1859°F)

Pressure

3 to 30 BAR (43 to 435 PSI)

An Omniseal polymer diaphragm
An Omniseal polymer diaphragm

Pump Diaphragms

Abrasion-Resistant Diaphragms for AOD Pumps

With 45 years of experience with injection molding diaphragms and PTFE pump components, we have earned the trust of many top OEM for Air Operated Diaphragm (AOD) pump manufacturers. These critical parts are abrasion resistant, offer low friction and wear, and are compatible with a broad range of chemicals in operating temperatures ranging from -240°C to 280°C (-400°F to 536°F).


Used in
air operated pumps, offering abrasion resistance, low friction/wear & broad range of chemical compatibility
Temperature

from -240°C to +280°C

(-400°F to +536°F)

temperature is dependent of materials selected in the design phase of the diaphragm

Max Speed

High speed / high frequency

Valve-Diaphragms-Group
Valve-Diaphragms-Group

Valve Diaphragms

Cleanroom-Made Diaphragms with Precision Tooling

Our valve diaphragms are manufactured in-house with a special tooling design in a Class 10000 clean room environment. With our expertise in the molding manufacturing process, our solutions are made with precision and mechanical integrity versus traditional hot formed processes. As a result of meticulous lot traceability and detailed testing protocol, our customers are assured that their valves diaphragm solutions will be durable and reliable.


Used in
high purity applications where you need corrosion-resistance & chemical compatibility
Temperature

from -240°C to +280°C

(-400°F to +536°F)

temperature is dependent of materials selected in the design phase of the diaphragm

Pressure

145 psi (10 bar) maximum

Max Speed

High speed / high frequency

A range of Omniseal® rotary lip seals
A range of Omniseal® rotary lip seals

Rotary Lip Seals

Rotary Shaft Seals with Polymer Lips

Omniseal® polymer rotary lip seals were introduced in the early 1970s designed to bridge the gap between conventional elastomer lip seals and mechanical face seals. Also known as rotary shaft seals and made with a metal casing, the seal can be manufactured from a variety of materials for PTFE and PTFE-blended sealing elements. They perform well in hostile environments with extreme temperatures, aggressive media, high surface speeds, high pressure or lack of lubrication.


Used in
extreme face sealing areas, e.g., cryogenic fluids & high vacuum
Temperature

-60°C to +230°C

(-75°F to +450°F)

Pressure

up to 34 bar (500 psi)

Max Speed

35 m/s

up to 100 m/s for special designs

A selection of Rulon® Bearings
A selection of Rulon® Bearings

Bearings

Weight reduction & lubrication elimination

Omniseal Solutions offers a complete range of polymer bearings, which are an excellent solution to reduce weight, eliminate lubrication, and minimize maintenance. Bearings are viable, cost-effective alternatives to metal or ball bearings. They provide better vibration dampening, are corrosion-free, lightweight, and self-lubricating.


Used in
applications that need cost-effective alternatives to metal or ball bearings
Temperature

-240°C to +288°C

(-400°F to +550°F)

Pressure

up to 69 bar (1000 psi)

Max Speed

2 m/s

Meldin® 5000 PEEK Based Piston Ring
Meldin® 5000 PEEK Based Piston Ring

Piston Rings

Polymer Rings For Piston Sealing

Our Omniseal® piston rings are an excellent choice for applications that require low friction and low wear. Our piston rings have proven good performance in medium to high pressure rotary applications. There is a worldwide engineering support to solve your most challenging and demanding applications.


Used in
applications that require low friction and low wear
Temperature

-240°C to +288°C

(-400°F to +550°F)

Pressure

1000 psi (69 bar)

Max Speed

Up to 20 m/s depending on combination with applicable pressure.

Other Omniseal® Polymer Components
Other Omniseal® Polymer Components

Other Polymer Components

Custom components made from tailor-made materials

Omniseal Solutions has diversified its expertise in processing polymer materials to allow for any problem to be solved. Whether the application requires the design to solve corrosion issues, chemical compatibility, lubrication-free, electrical insulation improvement, or any other issue, the design starts with choosing the right material.


Used in
when a tailor-made solution is needed for critical applications
Temperature

-268°C / +350°C

(-450°F / +662°F)

for Meldin®  Polyimide materials

O-Ring Polymer Sealing Solution
O-Ring Polymer Sealing Solution

O-Rings

Fluoroelastomer Seals

The Omniseal® O-Ring solution is a fluoroelastomer, proprietary material that performs beyond perfluoroelastomer materials in terms of chemical resistance and inertness yet maintains softer durometer and improved compression set. This custom component has outstanding low temperature performance: down to -57°C (-70°F) and operates up to a maximum temperature of 218°C (424°F).


Used in
Low friction hydraulic seals and stan
Temperature

-57°C to +218°C

(-70°F to +424°F)

Pressure

Depends on application conditions; high pressure designs are available. Please contact our technical experts for more information.

Max Speed

Limited dynamic movement can be allowed. Please contact our technical experts for more information.

Omniseal® 400A Spring-Energized Seal
Omniseal® 400A Spring-Energized Seal

400A Spring-Energized Seals

Cantilever Spring (V-spring) Design for Dynamic Applications

This polymer seal has a cantilever spring design and is used in dynamic applications, providing good friction and leakage control at moderate pressures and temperatures. The sealing solution features a PTFE jacket energized by a corrosion resistant, v-shaped spring (jacket designed with a flange on the ends).


Used in
dynamic applications providing good friction & leakage control at moderate pressures & temperatures
Temperature

 

-250°C to +350°C (-418°F to +662°F)

Pressure

UHV to 100 MPa

Max Speed

1 m/s

Clamping Load

2 N/mm

Omniseal® 103A Spring-Energized Seal
Omniseal® 103A Spring-Energized Seal

103A Spring-Energized Seals

Ribbon or Helical Spring Design for Static and Low Speed

These polymer seals have a ribbon spring design and are used for static/low speed applications, providing excellent leakage control at high pressure and low temperature. This sealing solution features a polymer jacket whose special shape retains the energizer spring inside the jacket cavity. 


Used in
static/slow speed applications, provides excellent leakage control at high pressure & low temperature
Temperature

-250 to +300°C (-418 to +572°F)

Pressure

 

UHV to 100 MPa

Max Speed

1 m/s

Clamping Load

5 N/mm

Omniseal® APS Spring-Energized Seal
Omniseal® APS Spring-Energized Seal

APS Spring-Energized Seals

Advanced Pitch Spring for Minimizing Friction

minimizing friction in dynamic applications and have a small diameter and cross section. Advanced pitch spring design compensates for hardware misalignment, eccentricity and seal wear.


Used in
dynamic applications to minimize friction; has small diameter & cross-section
Temperature

-50 to +200°C (-58 to +392°F)

Pressure

UHV to 100 MPa

Max Speed

1 m/s

Clamping Load

1.5 N/mm

Can’t find your solution?

Industry

A team of expert designers

Manufacturing

Customized products and materials to suit your projects

Space Satellite

Expert of critical seals

Can’t find your solution?