Spring-energized seals consist of a polymer jacket reinforced with a metal spring. The spring applies constant force to the sealing lips, ensuring contact with the gland surfaces and compensating for wear, misalignment, and pressure changes.
Our proprietary polymer, PFAS-Free* material, and Meldin® materials, which are used for the Omniseal® seal jackets, are made from high-performance resins that are compounded and processed for optimum performance in a wide variety of sealing environments. Over 500 in-house formulations have been developed by our experts and engineers resulting in precision sealing and material solutions that are unique to a customer's requirements and needs.
The second critical part of an Omniseal® spring-energized seal is the spring, which provides permanent resilience to the seal jacket and compensates for material wear and hardware misalignment or eccentricity. When the spring is under compression, the jacket lips are forced against the gland walls and create a leak-tight seal.
Spring loading can be design engineered to handle critical low friction requirements in dynamic applications or extreme high loading often required for cryogenic sealing. Springs are fabricated from corrosion-resistant metals: 300 Series,17-7 PH stainless steels, Elgiloy®, Hastelloy® and Inconel®, which are compatible with most fluids.
As a spring-actuated, pressure-assisted sealing device, Omniseal® spring-energized seals are designed to be leak tight and support several critical factors: chemicals and corrosion resistance, lowest coefficient of friction, and dry running capabilities as well as handling extreme temperatures both hot and cold and high pressure.
Along with these elements, the final design solution depends on the type of application, the customer’s requirements and specifications, and the system itself. Is it static, dynamic, radial or axial sealing? What is the media, hardware, groove dimensions, surface finish, etc.? Whether adding a back-up ring, heel or double lip, we will design engineer a precision fit, custom solution for you.
-268°C to +316°C (-450°F to +600°F)
from vacuum up to 50,000 psi (3448 bar)
Up to 1 m/s
1 to 11 N/mm
5 mm to 3000 mm
Ra: < 16 µin
Ra: < 8 µin, where critical
Spring-energized seals consist of a polymer jacket reinforced with a metal spring. The spring applies constant force to the sealing lips, ensuring contact with the gland surfaces and compensating for wear, misalignment, and pressure changes.
Spring-energized seals offer extreme temperature capability (–268 °C to +316 °C), pressure resistance (vacuum to 50,000 psi), chemical compatibility, wear resistance, and low friction, making them ideal for critical applications.
Spring-energized seals are widely used in aerospace turbines, subsea oil & gas systems, medical devices, and analytical instrumentation for high-pressure, high-temperature, and chemically aggressive environments.
Yes. Variants include V-spring designs for dynamic applications, helical spring designs for static or low-speed sealing, and advanced pitch springs for small, low-friction, misalignment-tolerant applications.
Jackets are made from PTFE, PEEK, UHMW-PE, or similar high-performance polymers—often filled for specific needs. Springs are commonly stainless steel or high-strength corrosion-resistant alloys such as Inconel, Elgiloy, or Hastelloy.