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Sealing Solutions

Spring-Energized Seals
Polymer Seals with Metal Springs

About This Solution

Omniseal® spring-energized seals are composed of two precision parts: a polymer jacket and a corrosion-resistant, metal energizer spring. With an unlimited shelf-life compared to conventional seals, the seals provide improved performance over soft elastomeric seals and hard metal gaskets that typically fail. Engineered spring designs include: ribbon or helical seal design; cantilever or V-spring seal design; U-shaped seal design; and advanced pitch spring or coil seal design.

Spring-energized seals are used in many critical industries and applications but what are these sealing solutions? Go here to read our blog!

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Download Omniseal® Spring-Energized Seals Handbook
Download Omniseal® Spring-Energized Seals Handbook

Materials

Our proprietary polymer, PFAS-Free* material, and Meldin® materials, which are used for the Omniseal® seal jackets, are made from high-performance resins that are compounded and processed for optimum performance in a wide variety of sealing environments. Over 500 in-house formulations have been developed by our experts and engineers resulting in precision sealing and material solutions that are unique to a customer's requirements and needs.

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Springs

The second critical part of an Omniseal® spring-energized seal is the spring, which provides permanent resilience to the seal jacket and compensates for material wear and hardware misalignment or eccentricity. When the spring is under compression, the jacket lips are forced against the gland walls and create a leak-tight seal.

Spring loading can be design engineered to handle critical low friction requirements in dynamic applications or extreme high loading often required for cryogenic sealing. Springs are fabricated from corrosion-resistant metals: 300 Series,17-7 PH stainless steels, Elgiloy®, Hastelloy® and Inconel®, which are compatible with most fluids.

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Design

As a spring-actuated, pressure-assisted sealing device, Omniseal® spring-energized seals are designed to be leak tight and support several critical factors: chemicals and corrosion resistance, lowest coefficient of friction, and dry running capabilities as well as handling extreme temperatures both hot and cold and high pressure.

Along with these elements, the final design solution depends on the type of application, the customer’s requirements and specifications, and the system itself. Is it static, dynamic, radial or axial sealing? What is the media, hardware, groove dimensions, surface finish, etc.? Whether adding a back-up ring, heel or double lip, we will design engineer a precision fit, custom solution for you.

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Performance

Temperature resistance

-268°C to +316°C (-450°F to +600°F)

Pressure

from vacuum up to 50,000 psi (3448 bar)

Max Speed

Up to 1 m/s

Clamping Load (in)

1 to 11 N/mm

Dimensions Diameter

5 mm to 3000 mm

Surface Finish

Ra: < 16 µin

Ra: < 8 µin, where critical

By carefully reviewing material, spring and design, we can adapt our sealing solution to your particular needs. Here are some technical specifications that have already been achieved: 

Proven Examples

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Customized solutions & materials to suit your projects

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5 Questions About Spring-Energized Seals

A collection of 10 spring-energized seals

Spring-energized seals consist of a polymer jacket reinforced with a metal spring. The spring applies constant force to the sealing lips, ensuring contact with the gland surfaces and compensating for wear, misalignment, and pressure changes.

Spring-Energized Seal Satellite Chemical Thrusters

Spring-energized seals offer extreme temperature capability (–268 °C to +316 °C), pressure resistance (vacuum to 50,000 psi), chemical compatibility, wear resistance, and low friction, making them ideal for critical applications.

Oil-Gas-Subsea-Valves

Spring-energized seals are widely used in aerospace turbines, subsea oil & gas systems, medical devices, and analytical instrumentation for high-pressure, high-temperature, and chemically aggressive environments.

A collection of 10 spring-energized seals

Yes. Variants include V-spring designs for dynamic applications, helical spring designs for static or low-speed sealing, and advanced pitch springs for small, low-friction, misalignment-tolerant applications.

Omniseal® RACO® spring-energized seal with a fluoropolymer jacket

Jackets are made from PTFE, PEEK, UHMW-PE, or similar high-performance polymers—often filled for specific needs. Springs are commonly stainless steel or high-strength corrosion-resistant alloys such as Inconel, Elgiloy, or Hastelloy.